Selected Casting Processes
Process:
(page #)
Tolerances:
Weight of
Casting:
Thinnest
Section:
Surface
Finish:
Al
Brass
Iron
Steel
Cu
Mg
Zn
Cold
Chamber
(217)
relatively
good
.5 - 75 lbs.
.020
inches
relatively
smooth
Good to
Excellent
 
   
Fair
Good to
Excellent
Excellent
Sand
Casting
(230)
+/- .125 - 
.0625
inches
1 - 50 lbs.
.25 
inches
200 - 600
microinches
Good
Fair to 
Good
Good to
Excellent
Fair to
Good
     
Hot
Chamber
(235)
+/- .015 - 
.0005
inches
.07 - 500 lbs.
.05 
inches
16 - 63
microinches
Good to
Excellent
 
   
Fair to
Good
Good to
Excellent
Excellent
Investment
(246)
+/- .005 - .002
inches
.3 - 40 lbs.
.005 
inches
50 - 125
microinches
Good to
Excellent
Fair to 
Good
Good to
Excellent
Good
 
Excellent
 
No Bake
Mold
(256)
+/- .005 - .015
inches
.5 lbs. to tons
.10
inches
65 - 125
microinches
Possible
 
Possible
Possible
Possible
   
Permanent
Mold
(gravity)
(258)
app.
+/- .010 - .015
inches
Iron: 2 - 20 lbs.
Al: 1 - 30 lbs.
.20 
inches
125 - 300
microinches
Good to
Excellent
 
Good to
Excellent
 
Good
Fair
Good to
Excellent
Plaster
Mold
(263)
+/- .005 - .010
inches
.5 lbs. to tons
.070 
inches
63 - 125 
microinches
Possible
Possible
   
Possible
 
Possible
Shell Mold
(267)
+/- .005 - .015
inches
.025 - 250 lbs.
.10
inches
Ferrous:
200 - 300
Nonferrous:
125 - 200
microinches
Possible
Possible
Possible
Possible
Possible
Possible
Possible